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Flakey Bestec ATX-250 12Z?

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    Flakey Bestec ATX-250 12Z?

    I remember someone mentioning that a Bestec ATX-250 12Z was acting flakey, it quit working, then a few days later it ran fine again. I drew a schematic of the 5vsb section to see what I could find, also comparing it with the problem ridden "12E". So to begin, here is the schematic.

    I was pleasantly surprised that it had some protection features I was totally unaware of. The 5vsb pwm chip has a crowbar circuit (politically correct term is "latch"). There is also a SCR circuit for 5vsb overvoltage protection.

    Looking at the drawing labeled "crowbar", the left side shows the basic parts of the regulation circuit for a normally operating power supply. On the right shows the SCR protection circuit. When the 5vsb bus begins going much above 5 volts, the zener ZD3 begins conducting causing current flow through the LED section of the optoisolator PC3. This causes the output side (pins 3 & 4) to reduce resistance to the point that current flows into the scr gate causing the scr to turn on. Now there is a 1000 ohm resistor between the 16 volt line and the feedback pin, pin 4, rather than the 6800 ohm resistance plus any resistance on the output side of optoisolator PC2. End result is more current at pin 4 and the pwm chip crowbars.

    To test this feature, I jumpered the 12 volt bus to the 5vsb (no motherboard hooked up to power supply!). It instantly crowbared and shut down the power supply. The voltage on the 16 volt line dropped to 2.14 volts and stayed. The only way to release the crowbar was to unplug the power supply cord from the wall socket. After a couple of minutes to drain off the electrons, I turned the power supply back on. Next I used a jewelers screwdriver to touch between pins 3 and 4 of optoisolator PC3. This also turned the SCR on, and the power supply crowbared. The power supply instantly turned off. Same voltage readings. Unplug the power supply cord from the wall socket, wait a couple of minutes, then turn power supply back on. Looks like the problems with 5vsb overvoltage are solved with this circuit.

    For further analysis, I turned on the power supply, and using a small jumper wire, shorted the 12 volt bus. Instant crowbar and power supply off, 16 volt line dropped to 15.50 volts and stayed. After taking power supply cord from wall socket, voltage bled down to 14.45 volts, then quickly dropped. At this point I turned power supply back on. If it works for shorts on 12 volt bus ....... I shorted the 5 volt bus. Same result. Then I tried shorting the 3.3 volt bus. Same result. This looks like better short circuit protection than I have seen on most computer power supplies.

    If you are unaware of this crowbar effect, I'm sure it will seem like a flakey power supply. But now I hope some of you will dig out that flakey "12Z" and have some fun playing with it.
    Attached Files
    Old proverb say.........If you shoot at nothing, you will hit nothing (George Henry 10-14-11)

    #2
    Re: Flakey Bestec ATX-250 12Z?

    my friend gave me an emachine with the same problem. stupid bestec. i gutted it because a resistor overheated some caps and caused them to burn . at least i got good wire and a fan/box out of it

    dang, it had better heatsinks than my 2 deltas. everything inside was great otherwise. strong, thick metal, good, thick wire, decent ventalation. if only they didnt screw up the 5v pwm chip thing...
    Last edited by ratdude747; 07-22-2009, 09:57 PM.
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      #3
      Re: Flakey Bestec ATX-250 12Z?

      What he is saying is that the 12Z actually has a very well designed 5vsb circuit. That the 12Z is actually a good psu.

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        #4
        Re: Flakey Bestec ATX-250 12Z?

        so was mine. or at least i found an ic on the dumb thing. it was all burnt up. smoke residue all over the inside of the box.
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          #5
          Re: Flakey Bestec ATX-250 12Z?

          but mine had bigger heatsinks. the nice, square, extruded kind.
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            #6
            Re: Flakey Bestec ATX-250 12Z?

            i just got one of these free from a friend. out of a dead hp athlon xp box. no visible bad caps... boots fine but suddenly my hd fails. could the psu be a culprit or is my hd just dead?

            it boots ubuntu live and bios detects the hd. when i got to install it gives me a hd format error. a fedora cd did it as well. no odd noises. wd 40gb hd. i have an identical one from another source that runs fine.
            is it the hd, the psu, both or maybe other?
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              #7
              Re: Flakey Bestec ATX-250 12Z?

              Get your Blue esr meter out and verify that you have no bad caps, then check your power supply voltages, +12, +5, +3.3, and 5vsb. ANY power supply can have some bad capacitors. This does not sound like a mobo killer problem!

              Did you say this was the ATX-250 12E or 12Z??? Double check and lets be sure of what we are talking about.
              Old proverb say.........If you shoot at nothing, you will hit nothing (George Henry 10-14-11)

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                #8
                Re: Flakey Bestec ATX-250 12Z?

                Hi Ratdude

                Well, it came from a dead HP box.

                Your Hard Drive apparently died while connected to it.

                It's very possible that the PSU is causing trouble. Hard Drives are often the first thing that a bad PSU kills due to the lack of caps, inductors or other protection on the Hard Drive.

                Personally, I wouldn't connect it to anything valuable until you can accurately measure voltages and preferably scope the outputs under load. Failing that, at least perform a check of the secondary Caps ESR.

                Just because the caps look OK doesn't mean they are. There could be gobs of Ripple with cap that look just fine. Other things can go wrong too.

                It might be a good idea to measure the voltages at the molex connector for the hard drive. A voltmeter won't tell you much about Ripple, but there's no harm in checking.

                Good Luck,
                Keri

                By the way, the last Bestec I looked at was a 300w 12Z and it scoped out fine. All the way up to around 270w or so. I didn't want to make it go "BOOM" so I kept the load under its rating. (The HP it was in had a bad-sectored 7200.7)
                The More You Learn The Less You Know!

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                  #9
                  Re: Flakey Bestec ATX-250 12Z?

                  oh, and the hd was kinda flakey when i got it. it was used with an allied psu when i found it. remeber the 99 dollar machine? this was the hd out of it. it never worked right. it always took the computer (with delta psu) 2 post to detect it. moving to the other connector on the ide cable, it would detect it but some other error would occur. i think its the hd.

                  i have no esr meter. no money for one. i am not made of money

                  its a 12z. i once had a 12e but i gutted it since it was burnt up. my working one matches your pics.

                  the hp had bad caps. nichicon hm. it was a pavillion a210e. board to crappy for me to want to recap (i might though).

                  considering the above, i thinks its the hd, not the psu. what do you think.
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                    #10
                    Re: Flakey Bestec ATX-250 12Z?

                    Did you measure the voltages, +5, +12, and 3.3 volts? Do you have a dmm (digital multi-meter)?
                    Old proverb say.........If you shoot at nothing, you will hit nothing (George Henry 10-14-11)

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                      #11
                      Re: Flakey Bestec ATX-250 12Z?

                      my dmm is hosed right now. the negative cord broke and i lost the cord so it may be ahile until i can solder the tip back on. based on the bad history of the drive, can i assume that it was on the way out and my psu is ok?
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                        #12
                        Re: Flakey Bestec ATX-250 12Z?

                        This section of the forum is named "Power Supply Design and Troubleshooting". I interpret this to mean those interested in power supply design and troubleshooting. To do this means taking the cover off the power supply and doing things to the power supply. But it also REQUIRES a background in electronics, previous training in electronics, and some skills in doing general electronics repair. It also requires tools of the trade. Two of the most important and useful tools are the DMM (digital multimeter) and an ESR meter, like the popular Blue ESR meter. If you don't have at least these two tools, you are just guessing and can get into lots of trouble.

                        The Bestec ATX-250 12E power supply is a dangerous piece of electronics. The Bestec ATX-250 12Z is not as dangerous, but they do have problems of a different sort. Design improvements or troubleshooting of either is for the engineering students and technician geeks who know what they are doing.

                        You want my opinion? First, read again the post "A Reminder about PSU Dangers and Liabilities" by Keri Jane. Working with the Bestec power supplies is NOT simple guesswork. Second, you have indicated that the hard drive may be bad. If you don't know how to check it out, you should not be hooking it up to a Bestec power supply. Third, if you don't know if the Bestec is bad or good, DON'T USE IT. Fourth, ANYTHING you do to a power supply becomes your liability. Screw it up, and its your fault. And fifth, if you take the cover off a power supply - WEAR SAFETY GLASSES.

                        I know you will probably think I am being hard on you - but you can get into serious trouble or possibly get hurt working on power supplies without knowlege, proper test equipment, and safety glasses. My advice to you: if you want to continue in the area of "fixing" power supplies - get a new DMM and ESR meter. If you don't have the money, ask you parents for it. Perhaps you can get them to match dollar for dollar if you get a job and earn some money. If you can't get a job, there are always lawns to be mowed and cars to be washed. At your age you can probably even find a girl friend, tell her your plan to earn some money, and get her to help you.
                        Old proverb say.........If you shoot at nothing, you will hit nothing (George Henry 10-14-11)

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                          #13
                          Re: Flakey Bestec ATX-250 12Z?

                          dude. i know lots about electronics. i have repaired and modded power supplies. im just poor and out of luck. idont have have 80 bux for an esr meter. i asked my mom and she just laughed and said "you wish". as for the dmm, i might be able to do that.

                          i vcand get a girl, they all seem to like the guys at the rival high school better. no jobs or cars to be washed (mike's got everybody sold) and most lawns are well covered.

                          as for training, i am an electronics specialist on the school's robotics team. we are mentored by 2 colledge students studying the field, and a pro ee whom i worked with a lot. i know how to follow circuit boards.

                          the only reason i was using the estec was it had a power LED and 2 mini-berg connectors. my delto only had one and i didnt want a mess of adapters. i guessi should just trash it if i dond have 80 dollars for a tool.
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                            #14
                            Re: Flakey Bestec ATX-250 12Z?

                            its a goner. fixed the dmm, i got these:

                            12v=15.32

                            5v= 6.91

                            3.3v= 4.51




                            POS!!!

                            should i recap or should i shitcan?
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                              #15
                              Re: Flakey Bestec ATX-250 12Z?

                              wait- the dmm is off, it said my all outlet is 156v when it should be 120.

                              so, i need a new dmm.
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                                #16
                                Re: Flakey Bestec ATX-250 12Z?

                                Try changing the VMM battery. My VMM gives wrong high readings when his 9v battery is too low.

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                                  #17
                                  Re: Flakey Bestec ATX-250 12Z?

                                  yeah, it said the battery was low. ill have to fix that...
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                                    #18
                                    Re: Flakey Bestec ATX-250 12Z?

                                    fixed it. said wall was 120.08, so ill buy that.

                                    tested box,

                                    12=11.84

                                    5=5.38

                                    3.3=3.38

                                    all in spec. so i assume the bestec is fine?
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                                      #19
                                      Re: Flakey Bestec ATX-250 12Z?

                                      This is not to be trusted PSU. I just dump it and move on with known good design PSUs.

                                      You know, PC is expensive item to maintain. Choose wisely.

                                      Cheers, Wizard

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                                        #20
                                        Re: Flakey Bestec ATX-250 12Z?

                                        hooked the other wd400 to it. it works gread and has a lot less noise. the allied must have killed it ant it just happend to die when i used the bestec.
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